Recycled Plastic, Processed to Industrial Standards.
Since 2011 we have recycled post-consumer and post-industrial plastic into raw material for new production.
Where We Started & Where We Are Today
Our story began with the recycling of plastic flakes into high-quality PCR pellets. Over the years we grew our processing capabilities and deepened our expertise in post-consumer and post-industrial plastic streams.
In 2023, we took a significant step forward with the launch of a modern extrusion line for thermoforming foils at our Varaždin facility, expanding from recycling into full-scale production of PS and PP foils for packaging manufacturers across Europe.
Today, Replast Extrusion operates two specialized production facilities in Croatia, combining experience, technology, and precision to produce consistent, high-quality materials for thermoformers, packaging manufacturers, and compounders.
"Recycled plastic, processed to industrial standards."
Two Facilities, One Mission
Specialized production across two sites in northern Croatia, each focused on a distinct part of the circular plastics value chain.
Recycling & Regranulation
Our original facility where post-consumer plastic waste is sorted, washed, and processed into high-quality PCR pellets and flakes. We process PS, PP, HDPE, LDPE, and PP/PE materials with full traceability and EU-compliant documentation.
- PCR Pellets production
- PCR Flakes processing
- 10,000 m² storage capacity
- PS, PP, HDPE, LDPE, PP/PE
Extrusion & Foil Production
Launched in 2023, our Varaždin extrusion facility produces PS and PP thermoforming foils from virgin, blended, and 100% PCR raw materials. Equipped with a modern extrusion line capable of A/B and A/B/A multilayer configurations.
- PS & PP thermoforming foils
- Virgin, blend & 100% PCR options
- Thickness 0.3 – 2.5 mm
- A/B and A/B/A multilayer
Our Focus
Three principles guide every decision we make, from how we process materials to how we work with our customers.
Sustainability
We believe in the circular economy. Every kilogram of plastic we process is one less kilogram in a landfill. Sustainability is not a marketing message for us. It is the foundation of our business.
Performance
Our recycled materials meet the mechanical and optical requirements of demanding industrial applications. We invest in sorting, washing, and processing technology to keep it that way.
Partnership
We work closely with our customers to understand their material requirements. We adapt our production to what your process needs: custom blends, specific MFI targets, dedicated grades.
Meet the Team
A family-run business with deep roots in the Croatian plastics industry.
Ready to Work Together?
Contact our team to discuss recycled pellets, thermoforming foils, or storage capacity.